Used mattresses are difficult to recycle due to their mixed structure of steel springs, foam, fabric and other materials. Manual dismantling requires significant labour and limits recycling efficiency.

The ENERPAT Waste Mattress Shredder provides an efficient solution for mattress recycling operations by reducing bulky mattresses into smaller uniform pieces before separation and recovery.

Based on the proven MSB-E Series Double Shaft Shredder technology, the machine uses a low-speed, high-torque twin-shaft cutting system to process complete mattresses without complicated pre-treatment. The shredded material can then move to downstream processes such as spring separation, foam recovery and textile sorting.

The shredder is designed for long-term industrial operation with reinforced shafts, replaceable cutters, heavy-load bearings and Siemens/Schneider intelligent control systems. Its modular structure allows integration with conveyors, separators and complete mattress recycling lines.

For recyclers looking to increase mattress processing capacity, reduce manual labour and recover valuable materials, ENERPAT provides a reliable size reduction solution.

Specifications of this product

• Model: MSB-E Series Double Shaft Shredder
• Application: Waste Mattress Recycling
• Shredding Type: Twin Shaft Rotary Shear
• Capacity: 300 kg/h – 20,000 kg/h+
• Input Materials: Mattresses, bulky waste, textiles, foam, mixed waste
• Output: Shredded material for downstream separation
• Control System: Siemens / Schneider PLC
• Certification: CE/ISO Certified

Features of this product

Low-Speed High-Torque Shredding

The dual-shaft system provides strong tearing force for bulky mattresses containing springs, foam and textiles.

Handles Mixed Mattress Materials

Designed to process different mattress components together before material separation.

Reduced Manual Dismantling

Whole mattresses can be fed directly, reducing labour requirements and improving recycling efficiency.

Durable Cutting System

Replaceable cutters and alloy steel shafts provide long service life under demanding recycling conditions.

Recycling Line Integration

Can be combined with conveyors, spring separators and sorting equipment for complete mattress recycling systems.

Applications of this product

• Waste mattress recycling plants
• Pocket spring mattress recycling
• Foam recovery operations
• Textile recycling facilities
• Bulky waste processing
• Municipal waste recycling projects

Why Choose This Product

• Specifically adapted for difficult-to-process waste mattresses
• Reduces bulky mattress volume before separation and recovery
• Handles mixed materials including springs, foam and textiles
• Low-speed high-torque design improves stability and reduces wear
• Modular structure supports complete mattress recycling line integration
• Premium components including Siemens, Schneider, FAG and SKF improve reliability

Tell us your mattress type, processing capacity and required output. Our sales engineers will recommend the most suitable mattress recycling solution.